MicroLED repair - Page 2

USA-based eLux was established in 2016 as a spin-off from Sharp Labs of America, to commercialize a unique MicroLED production technology. A year ago we discussed the company's technology and business with its CEO, Jong-Jan Lee.

Today eLux announced that it has installed an automated fluidic assembly tool at its prototype fab in Taiwan. The new tool features fully automatic cassette-to-cassette fluidic assembly of ten display panels, each up to 15-inch in size. The tool has provisions for capture and recycle of microLEDs and assembly fluids to minimize operating costs, and its capacity can be expanded by adding two additional modules.

Laser equipment maker Coherent says that it saw a "significant increase" in the level of investment and bookings related to MicroLED displays. These tools are going to be used for process development, as a precursor to mass production.

Coherent reveals that its MicroLED customer base includes almost all current OLED and LCD manufacturers and many well-known MicroLED specific startups and display industry integrators. Coherent is offering multiple UV solutions for four separate MicroLED processes - CLA for high performance low power consumption back planes, laser lift-off for customers using sapphire carrier, laser transfer and laser repair.

Israel-based display characterization and inspection equipment maker InZiv has recently announced the shipment of a high-resolution pixel characterization tool to an undisclosed Tier-1 consumer electronics company.

InZiv's tool offers MicroLED defect detection on the wafer and pixel level with unprecedented sub-micron resolutions. Measuring luminescence, spectral wavelengths and 3D structure at the highest resolutions, the equipment enables the identification and the source of defects, accelerating product time to market.

In July 2019 Taiwan-based microLED developer PlayNitride raised $50 million to start trial production of microLED displays. The company now says it seeks to raise over $100 million more as it will require large funds to initiate mass production.

PlayNitride is considering several production models - from constructing its own production lines, through a joint-venture with strategic partners to the licensing of its technology. The main goal of the company is to start production as soon as possible. The company hopes mass production can begin by the end of 2020.

AU Optronics president, Paul Peng, says that he expects Micro-LED displays to enter the market within 1-2 years. The first displays will be large-area signage and small-sized VR displays. Micro-LEDs for the automotive market will take longer to commercialize - around 5 years.

AUO recently demonstrated a 12.1" LTPS micro-LED display prototype that features a resolution of 1920x720 (169 PPI). AUO discloses that this display was produced using the company's self-developed transfer process that can move 50,000 - 60,000 LEDs per transfer (AUO did not detail the time it takes to perform a single transfer, though). AUO is now developing repair technology to take care of damaged LEDs.

Digitimes reports that PlayNitride raised $50 million and is ready to start trial production of micro-LED chips by the end of August 2019. PlayNitride will increase its headcount by 100 employees.

PlayNitride told Digitimes that it achieved a yield rate of 99.9% in its LED transfer (pick-and-place) process. Using mass repair technologies, the company is certain it can achieve commercial viability of its process. The company's mass transfer speed is 10,000 chips per second. This means that for a Full-HD (1920x1080) display it will take just over 10 minutes to transfer the LED chips. A 4K display will take just over 40 minutes.

US-based VerLASE Technologies announced that it is developing technologies for massively parallel assembly of microLED dies or films. The company has already files for multiple patents for its new technology.

VerLASE says that it is using practical methods and well-proven semiconductor and MEMs industry methods and existing tools. The company's technology will enable "deterministic, massively parallel transfers of microdie, with provisions that allow selective repair". The methods involve techniques used daily in Ink-Jet Printing but is not printing per se.

Laser equipment maker Coherent says that its customer have expressed a "reasonable amount of interest " in its Micro-LED solutions. The company is taking orders for R&D tools, but it says that mass production of Micro-LED displays is "still years away".

Coherent offers several laser-based tools used to produce Micro-LED displays, including Laser Lift-Off equipment (LLO) used to separate micro-LEDs from the sapphire wafer and Laser Induced Forward Transfer (LIFT) used to move micro-LEDs from the donor to substrate.