MicroLED repair

Rayleigh Vision was established in 2023 in Hong Kong, to developed stacked microLED microdisplay technologies. The company's technology enables the stacking of LEDs on top of each other, to create high-density displays. The company's founder and CEO, Prof. Jr-Hau HE, will give a talk at the upcoming MicroLED-Connect startup showcase event on February 2024, and was kind enough to answer a few questions we had regarding the company's status, technology, and his views on the microLED industry and market.

Hello Prof. Jr-Hau, Can you tell us a bit your company, and technology, and your next steps?

Rayleigh Vision is a company that specializes in disruptive MicroLED technology, with a focus on solutions for full-color microdisplays. Our team includes pioneers in MicroLED technology, who have over a decade of experience in this field.

Although we've seen significant advancements in MicroLED technology, challenges remain. These include developing a full-color solution for microdisplays, improving mass transfer efficiency, and enhancing process yields. From the perspective of microdisplays, achieving a full-color display with a high Field of View (FOV) and Pixels per Degree (PPD) is crucial for an immersive Extended Reality (XR) experience. However, no product currently on the market meets these specifications. 

Toray Industries announced that it has developed a new conductive bonding material that works at lower temperatures (110 degrees Celsius) and pressures (5 megapascals) compared to existing materials, and is suitable for microLED processes. 

Toray's new material is based on the company's RAYBRID photodefinable conductive material (produced from metals, glass, ceramics and other materials), combined with nanocarbon and adhesives. The company plans to start producing the new material by early 2025.

We're happy to interview 3D Micromac, as part of our series of interviews with MicroLED Industry Association members. Germany-based 3D-Micromac is the industry leader in laser micromachining and roll-to-roll laser systems. The company offers laser equipment for µLED forward transfer, lift-off and repair process steps - ready for high volume production.

Hello, can you introduce your company and technology?

Frank Richter (Head of Sales at 3D Micromac): 3D-Micromac has established itself as a leader in laser micromachining and a pioneer of new production technologies for various industries for the last 20 years. This especially applies to the excimer and ultra-short pulse laser technology.

We have extensive experience applying innovative laser technology to new and emerging applications to support their volume-production requirements. For MicroLED production, ultra-high precision in combination with the highest reliability and stability is needed. These are core competencies of 3D-Micromac.

Our product portfolio includes several laser-based system solutions for various manufacturing steps in the MicroLED production process. All systems offer integrated process control and monitoring to assure stable and reliable operation, thus enabling high throughput and low yield losses. 

We're happy to interview InZiv, as part of our series of interviews with MicroLED Industry Association members. InZiv develops testing and inspection equipment for display makers focusing mostly on MicroLED displays (but also QLED and OLED).

Q: Can you introduce your company and technology?

InZiv is a leader in display testing and inspection, providing high-resolution testing and inspection equipment to today’s foremost advanced display developers and manufacturers. InZiv’s proprietary nano-optical technology specializes in microLED displays, but also extends to QLED and OLED. With the size of pixels now reaching the single-micron scale, our testing equipment provides comprehensive data and nanometric resolution, empowering display manufacturers to improve their manufacturing processes, lower production costs, and enable greater access to the use of these displays by all consumers. Based in Israel, the company was founded in 2018, and counts a number of the world’s leading display manufacturers among its customers.

Germany-based 3D-Micromac is the industry leader in laser micromachining and roll-to-roll laser systems. The company develops and manufactures processes and laser systems delivering powerful, user-friendly and leading-edge processes with superior production efficiency. 3D-Micromac offers industrial laser solutions for the mass production of microLED displays.

We had the pleasure of talking to Frank Richter, Head of Sales and Product Management at 3D-Micromac. Frank explained 3D-Micromac's solutions and technologies for microLED production, and the company's views on the future of microLEDs.

Q: Can you detail 3D-Micromac's solutions for the MicroLED market?

Frank Richter, Head of Sales and Product Management: 3D-Micromac’s product portfolio includes several laser-based system solutions for various manufacturing steps in the MicroLED production process. All systems offer an integrated process control and monitoring to assure stable and reliable operation thus enabling high throughput and low yield losses.

Israel-based display characterization and inspection equipment maker InZiv raised $10 million in its Series A1 round, led by Singapore-based VC BlueRed Partners

InZiv says it will use the capital to accelerate its product development of fast EL and PL automated solutions, make strategic company appointments, and expand its global presence.

This is a sponsored post by Coherent

Coherent is a leading global supplier of lasers and photonics technology. For the MicroLED industry, Coherent provides several solutions from a single laser source, optical systems up to an integrated system for the three vital processes in MicroLED fabrication – Laser Lift-Off (LLO), Laser-Induced Forward Transfer (LIFT), and Repair/Trimming.

Coherent recently published a new white paper that provides an update on how high-energy ultraviolet laser beams enable LLO and LIFT processes. The white paper shows the importance of a perfect combination of laser and optical design to a how these lasers ensure placement accuracy and mass transfer that will remain future-proof as microLED chip die size continues to shrink.

SAPIEN Semiconductors, based in Korea, is a fabless design company that provides innovative PWM CMOS backplane and μ-driver ICs for Micro-LED displays. The company utilizes its own patented technologies to achieve lower power consumption, lower leakage, better repairability and improved testability.

In the following interview, we discuss the company’s technology and business with its CEO, Myunghee Lee.

Q: Hello Mr. Lee, thank you for your time. Can you give us a short introduction to SAPIEN and your microLED technologies?

SAPIEN specializes in developing CMOS Backplane SoCs (System-on-Chip) for Micro-LED display applications. SAPIEN was founded in 2017 by industry veterans who have over 230 years of combined design experience in Display Driver ICs (DDI).

The founder and General Manager of Bolite Optoelectronics, Dr. Bowen Cheng, was invited to present at the recent Touch Taiwan 2021 Conference in April. The title of his talk was “Laser Processing Applications for the Manufacturing of Mini and MicroLED Displays.” Since it was presented in Mandarin only, microled-info.com caught up with Dr. Cheng to learn more about this trending subject and the company he started.

Q: Dr. Cheng, can you please tell us a little about your background, prior to starting Bolite?

I was a research engineer at Xerox PARC and helped develop surface micromachined microspring interconnects in a project funded by the U.S. Army Research in collaboration with Oracle. I was also a vital member of the team that successfully demonstrated the world's shortest wavelength diode laser at the time, a 250 nm UV laser for military applications. With these experiences in both semiconductor laser processing and MEMS processing, I decided to start Bolite and build a team to develop state-of-the-art laser solutions for microprocessing applications.

Q: I must admit I’ve not heard of Bolite before. What differentiates you from other laser microprocessing companies?

3D-Micromac announced a new microLED mass transfer tool, called microCETI. The company says its new technology can be used to transfer over 130 million microLEDs per hour.

MicroCETI is based on a laser-induced forward transfer (LIFT) process that can support almost any microLED material and shape. The tool also includes optional modules - a laser lift-off (LLO) module, and a single LED die repair module.