production yields - Page 2

This is a sponsored post by Applied Materials

Applied Materials Baccini Cell Systems provides advanced screen-printing solutions and systems for a wide range of applications - including for MicroLED production.

Here is an interview we conducted with Applied Materials' Director of Global Product Marketing, Daniel Hada, who details the company's solutions for MicroLED production and R&D.

Q: Can you tell us a little bit about Applied Materials' Baccini systems? What kind of systems are you offering?

We provide advanced screen-printing solutions for both R&D applications and high volume manufacturing. All Baccini systems are built for sheet-to-sheet printing, either on flexible or rigid substrates. In addition to our screen-printing capabilities, we also provide customers with different drying and curing solutions, in-line inspection systems to monitor the quality of the print immediately after the print, and fully automated print lines to enable low cost, and high volume manufacturing. Utilizing Baccini’s Esatto technology which provides high accuracy and high print repeatability, we developed the Double Print technology years ago, to allow print on print capability for printing narrow lines/small features with high aspect ratios and to minimize interruptions in the printed lines.

VueReal announced that it has received volume orders for its transparent displays from automotive and aerospace customers. The company is producing custom displays at its pilot production line in Canada.

Back in June VueReal demonstrated its first transparent microLED display. The display is between 3 and 4 inches in size, with high brightness (over 3,000 nits) and very high transparency (85%). Vuereal says that its microLED cartridge- and printing- based production process enables the production of custom displays with high yield and high throughput.

The founder and General Manager of Bolite Optoelectronics, Dr. Bowen Cheng, was invited to present at the recent Touch Taiwan 2021 Conference in April. The title of his talk was “Laser Processing Applications for the Manufacturing of Mini and MicroLED Displays.” Since it was presented in Mandarin only, microled-info.com caught up with Dr. Cheng to learn more about this trending subject and the company he started.

Q: Dr. Cheng, can you please tell us a little about your background, prior to starting Bolite?

I was a research engineer at Xerox PARC and helped develop surface micromachined microspring interconnects in a project funded by the U.S. Army Research in collaboration with Oracle. I was also a vital member of the team that successfully demonstrated the world's shortest wavelength diode laser at the time, a 250 nm UV laser for military applications. With these experiences in both semiconductor laser processing and MEMS processing, I decided to start Bolite and build a team to develop state-of-the-art laser solutions for microprocessing applications.

Q: I must admit I’ve not heard of Bolite before. What differentiates you from other laser microprocessing companies?

Omdia published a very interesting article, detailing the company's view on the microLED market - including its latest market forecast

Omdia sees 5 million microLED display shipping in 2025, which the company says will generate $7 billion in revenues. In 2027, the market will grow to over 11 million units. Omdia lowered its forecast from 2020 (back then it projected 16 million display shipments in 2027).

Micro-LED and mini-LED developer Rohinni announced that the company has developed a new design for its miniLED composite bondhead, which now allows multiple bondheads to run in parallel. Rohinni says it has been able to accelerate its miniLED deposition speed 14X compared to 'competing technologies'.

With the new system, Rohinni demonstrated >99.999% placement yield and scalability at speeds greater than 100 die per second. 

USA-based eLux was established in 2016 as a spin-off from Sharp Labs of America, to commercialize a unique MicroLED production technology. A year ago we discussed the company's technology and business with its CEO, Jong-Jan Lee.

Today eLux announced that it has installed an automated fluidic assembly tool at its prototype fab in Taiwan. The new tool features fully automatic cassette-to-cassette fluidic assembly of ten display panels, each up to 15-inch in size. The tool has provisions for capture and recycle of microLEDs and assembly fluids to minimize operating costs, and its capacity can be expanded by adding two additional modules.

This is a sponsored post by Radiant Vision Systems

Introduction

MicroLEDs (micro-LEDs, mLEDs, or μLEDs) continue to demonstrate performance advantages for displays, ushering in a new generation of backlit and direct-view illumination technology. MicroLED displays consist of an array of microscopic LEDs (light emitting diodes) that form the display’s individual subpixel elements. This inorganic emissive technology offers many benefits over rival display technologies, including higher brightness and contrast, wider color gamut, and higher pixel density. MicroLEDs enable improved visual performance in ambient-light conditions, from total darkness to full daylight and when viewed from multiple viewing angles. These qualities make microLEDs especially attractive for applications such as mobile phones and watches, augmented- and mixed-reality (AR/MR) headsets, automotive display panels, and digital signage. 

Challenges associated with manufacturing high-quality microLED panels continue to hinder production efficiency and must be addressed before manufacturers can achieve commercially viable microLED display products. Producing displays with the level of visual quality customers expect while keeping component and production costs low demands quality control solutions that reduce waste while increasing yield of acceptable displays.

This post was sponsored and authored by Radiant Vision Systems, LLC

Introduction

Emissive OLED, microLED (uLED), and miniLED are emerging as the next wave of technology in the display market. This is exciting because these displays promise improved display performance and visual appearance with greater efficiency than other display technologies, thanks to their individually emitting pixel elements. Both OLEDs and microLEDs have superior contrast ratios and sharper images with deeper blacks and more vibrant colors than traditional LCDs. These emissive displays require no backlight, resulting in thinner, lighter-weight displays that use less electricity. OLEDs also bring a dramatic boost in responsiveness, about 1,000 times faster than existing technologies, virtually eliminating blur on fast-moving and 3D video. MicroLEDs match OLED technology for response time and view-angle performance, but exceed OLED in brightness and ruggedness, with even lower power consumption.

Figure 1 - The 219-inch microLED display The Wall by Samsung, shown at IFA 2019, September 6-11 in Berlin, Germany. (Source: Samsung)¹

As manufacturers work to launch commercially viable emissive display products, high costs due to material prices and manufacturing yield issues have hindered widespread technology adoption most dramatically in large-format implementations, as they drive up end-customer prices. The smartphone market has been the most successful segment for OLED technology to date and will likely be the catalyst that drives long-term adoption of OLEDs and microLEDs for other applications. Display Supply Chain Consultants (DSCC) cites smartphones as the dominant OLED market, accounting for around 91% of units per year with revenue share around 79% by 2022². Yole Developpement (Yole) projects a similar trend for microLEDs, with a longer ramp up period, and a market reaching up to 330 million units by 2025³. With this type of growth in demand, improvements in manufacturing efficiency are needed.